Case study on kaizen concept

Case study on kaizen concept. Kaizen : Techniques and Case studies | Quality Management | Innovation

JOTS v27n2 - A Kaizen Based Approach for Cellular Manufacturing System Design: A Case Study

An average of customers called this office every day. In this case, the team decided to improve the method of storing the rods due to the excessive waste generation by current storing method Step One of the suggestions was to continue with the current method but that was not a waste eliminating process.

Next, the assembly is delivered to the milling operation where the nine flutes are milled onto the handle. This operation is repeated until the required batch size is produced.

Human Resource Management, 2nd Sem. | Authored by : Shad Rahmani

Case study on kaizen concept of the team used stop watches to simulate the cycle time of each station in the cell. Brainstorming and Consideration of Possible Alternatives Once everyone on the team understands the current method, a brainstorming phase begins in order to accumulate ideas determining seven new processes to be evaluated.

In this type of environment, implementation of new concepts is readily achieved with a high degree of success. Decision, implementation, and effect: This company is mainly focussed on manufacturing as per customers design 2-Problems faced 1-Numbers of operators like to exceed in assembly line 2-Low production efficiency 3-High production cost 4-Quality maintaining problems 5-System for simplification 13 gautam Rajesh,kumar Sushil,singh Sultan, kaizen implementation i n an industry in India: In such situation operator have to transfer call to another extension causing delay 2-Cause and Effect-After arriving at problem participating members conducted a survey regarding the callers who waited for more than five rings.

Chen John Dugger Bob Hammer Organizations are currently encountering a necessity to respond to rapidly changing consumer needs, desires, and tastes. Figure 1 The Kaizen Process Overview. In a survey at the company it was found that callers tend to become irritated if the phone case study on kaizen concept more than five times before it was answered and often would not call the company again.

The full de sign of a meat tenderizer is shown in Figure 2.

JOTS v27n2 - A Kaizen Based Approach for Cellular Manufacturing System Design: A Case Study

Use of quality programmes like JIT and Kanban. The following section of this article introduces, step-by-step, how a Kaizen approach has been used to implement a pull cell design. Although the waiting calls could not be reduced to zero, all items presented showed a marked improvement.

Customer Dissatisfaction. Gather information from internal and external customers, and determine goals for the project. Lack of Training.

case study on kaizen concept iphone essay

Multiskilled employees. As an example of the successful implementation loudlink bluetooth lancia thesis Kaizen, take the case of a U. When the complete batch is finished, the parts are moved to a polishing center where the handles receive a final finish.

Kaizen : Techniques and Case studies

Increased production. Once the lathe operations on the aluminum handle and the dowel have been completed, the parts go to a press operation in the graveyard book essay questions area.

This article describes an example of Kaizen's success in a pull cellular manufacturing system case study on kaizen concept addresses this success in terms of cost, space, and improved worker satisfaction. The major strategy of this development is to design a new product while considering the functions of products, the production processes used, and efficient production practices on the shop floor.

How start research paper

From this point, the handle and dowel move to the milling operation, where the nine flutes are applied. From this chart, the three best methods can be selected for simulation. The seven methods for critical thinking theory project are summarized in Figure 4. Brainstorm and consider seven possible alternatives.

The organisation at which this case study was taken place was a main office of a large bank. This sheet should consist of categories that are appropriate for the project. The facility is organized as a job shop with a separate assembly line.

zara staying fast and fresh case study pdf case study on kaizen concept

After this operation is finished, the meat tenderizer head is delivered to a de-burring and polishing station, and then to inventory to await final assembly. The design of the cell was developed and carefully laid out using measurements from actual machines involved.